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Pipe-cutting Machine
Experience unmatched precision and efficiency with our revolutionary Smart Automatic Tube Cutter specifically designed for PVC pipe applications. High Cutting Accuracy: Our state-of-the-art cutting apparatus boasts advanced tools and laser-precise positioning systems, achieving millimeter-level - or even finer - cutting accuracy. This ensures impeccably flat, smooth, and dimensionally perfect cuts, laying a robust groundwork for seamless pipe connections and installations. High Cutting Efficiency: Harnessing cutting-edge technology and powerful systems, our machine rapidly executes cutting tasks, dramatically slashing processing times. Compared with traditional manual methods, this innovative solution markedly enhances production efficiency, effortlessly catering to the demands of high-volume manufacturing. Easy to Operate: Featuring a user-centric design, our machine provides an intuitive interface and straightforward operational procedures. Minimal training is required, enabling operators to swiftly master the equipment regardless of their skill level. Strong Adaptability: Tailored for versatility, it seamlessly accommodates PVC pipes of varying diameters and wall thicknesses. Effortlessly adjust cutting parameters and switch tools to tackle diverse PVC pipe-processing specifications. Guaranteed Cut Quality: Delivering flawless results, every cut is smooth, burr-free, and devoid of defects like cracks, which ensures superior outcomes for subsequent welding, connections, and further processing. This ultimately enhances the sealing and stability of pipeline connections.
| Name/model | CW-20 precision computer pipe cutting machine (touch screen) |
| Operation display | Human-machine interface touch screen |
| Conveying method | Crawler rolling (can be equipped with 4 rubber wheels) |
| Cutting method | Electric motor cutting |
| Cutting diameter | 1-20MM |
| Cutting length | 1MM-1000000MM |
| Cutting speed | 10000PCS/hour L=50MM |
| Cutting tolerance | L±0.05*2% |
| Tool material | High carbon steel utility knife blade |
| Working power | AC220V/50HZ |
| Power | 500W |
| Net weight | 26. 5KG |
| Dimensions | 410*410*340MM |
| Applicable scope | Silicone tube, oil pipe, spray pipe, corrugated pipe, trachea, PVC pipe, sewer pipe, cotton swab, sealing strip, yellowwax pipe, etc. |
Our versatile and advanced Smart Automatic Tube Cutter is expertly engineered to cater to a wide range of applications. It is perfectly suited for cutting silicone tubes, oil pipes, spray pipes, corrugated pipes, tracheas, PVC pipes, sewer pipes, cotton swabs, sealing strips, and yellow wax pipes with precision and ease.
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Q1: How to start the pipe-cutting machine?
A1: First, check whether the power connection of the equipment is normal and make sure that the power cord plug is firmly inserted into the socket. Then, turn on the main power switch of the equipment, which is generally located on the control panel of the equipment or the side of the fuselage. Wait for the control system of the equipment to be initialized, and the display screen will show the corresponding standby interface or operation prompts. Some pipe-cutting machines may also require some initial settings, such as selecting cutting mode, setting cutting parameters, etc. For specific operations, please refer to the operation manual of the equipment.
Q2: How to correctly set the cutting parameters of the pipe cutting machine?
A2: The setting of cutting parameters mainly includes the diameter, wall thickness, cutting length, cutting speed, etc. of the pipe. For pipes of different materials and specifications, these parameters need to be adjusted accordingly. Generally speaking, there will be a special parameter setting area on the operation interface of the equipment. First, select the material type of the pipe (such as stainless steel, PVC, copper pipe, etc.), and then enter the corresponding value according to the actual measured pipe diameter and wall thickness. The cutting length can be set as needed, and the cutting speed needs to be adjusted experimentally according to the material and thickness of the pipe to achieve the best cutting effect. During the initial setting, you can refer to the recommended parameter range provided in the equipment operation manual, and make fine adjustments according to the cutting quality during the actual cutting process.
2. Cutting quality related
Q3: How to solve the problem of burrs appearing at the pipe mouth after cutting?
A3: Burrs appearing at the pipe mouth may be caused by the following reasons:
Cutting tool wear: Check the wear of the tool. If the tool edge becomes blunt or has a notch, the tool should be replaced in time.
Cutting speed is too fast: Appropriately reduce the cutting speed so that the tool can fully cut the pipe and reduce the generation of burrs. Test and adjust according to the material and thickness of the pipe to find the appropriate cutting speed.
Improper tool pressure: Adjust the pressure of the tool so that it can stably cut the pipe during cutting, but the pressure should not be too large to avoid damaging the tool or the pipe. It can be adjusted through the pressure-regulating device of the equipment. For specific methods, refer to the equipment operation manual.
The pipe is not firmly fixed: Make sure that the pipe is firmly fixed during the cutting process without shaking or displacement. Check whether the clamping force of the clamp is appropriate and readjust the clamp if necessary.
Q4: What causes the uneven cutting surface?
A4: There may be several reasons for the uneven cutting surface:
The cutting tool is uneven or installed incorrectly: Check the flatness of the tool. If it is deformed or damaged, replace the tool. At the same time, make sure that the tool is installed correctly and perpendicular to the cutting plane of the pipe.
The work surface of the equipment is uneven: Check whether there are bulges, depressions, or debris on the work surface of the equipment. If necessary, clean or repair it to ensure that the pipe can be placed stably during cutting.
The pipe vibrates during the cutting process: Strengthen the fixation of the pipe. You can increase the number of clamps or adjust the position of the clamps to reduce the vibration of the pipe during cutting. In addition, you can also check whether the shock absorber of the equipment is working properly. If there is a problem, repair or replace it in time.
The cutting parameter setting is unreasonable: If the cutting speed is too fast or the feed rate is uneven, the cutting parameters can be readjusted according to the material and thickness of the pipe to optimize the cutting process.
Q5: How to ensure the dimensional accuracy of the pipe-cutting machine?
A5: To ensure the cutting size accuracy, the following measures can be taken:
Accurately measure the pipe size: Before cutting, use a measuring tool with appropriate accuracy to accurately measure the diameter, wall thickness, and length of the pipe to ensure that the parameters input to the pipe-cutting machine are accurate.
Calibrate the equipment regularly: After the pipe-cutting machine has been used for some time, the accuracy deviation may occur, so it needs to be calibrated regularly. According to the requirements of the equipment operation manual, the cutting length, diameter measurement, and other functions of the equipment can be calibrated using standard measuring tools to ensure that the measurement and cutting accuracy of the equipment meet the requirements.
Stabilize the operation of the equipment: Keep the equipment in good working condition to avoid affecting the cutting accuracy due to equipment failure or unstable factors. For example, ensure that the power supply is stable, the transmission parts operate normally, and the control system is fault-free.
Reasonably select cutting technology and tools: Select appropriate cutting technology and tools according to the material and size of the pipe. Different cutting processes and tools have different effects on dimensional accuracy. For example, laser cutting usually has higher accuracy, while tool cutting requires attention to tool wear and optimization of cutting parameters.
III. Equipment maintenance and maintenance-related
Q6: What daily maintenance work does the pipe-cutting machine need to do?
A6: The daily maintenance of the pipe-cutting machine mainly includes the following aspects:
Cleaning equipment: Regularly clean the dust, debris, and metal chips on the surface and inside of the equipment. You can use a clean damp cloth or vacuum cleaner to clean it. Pay special attention to cleaning the cutting area and around the tool to prevent debris from affecting the cutting quality and equipment operation.
Check the tool: Check the wear of the cutting tool before work every day, and observe whether the tool edge is sharp and whether there is a gap or deformation. If the tool is found to be severely worn, it should be replaced in time. At the same time, keep the tool clean to avoid oil or other impurities on the tool.
Lubrication equipment: Regularly lubricate the lubrication parts of the equipment, such as guide rails, transmission chains, gears, etc. Use appropriate lubricating oil or grease, and operate according to the prescribed lubrication cycle and method to reduce equipment wear and extend the service life of the equipment.
Check the electrical system: Regularly check whether the electrical circuit of the equipment is firmly connected and whether there is damage, aging, etc. Check whether the power plug and socket are normal and whether the electrical components are working properly. If electrical problems are found, professional electricians should be asked to repair them in time.
Fastening parts: Regularly check whether the fastening parts of the equipment, such as screws, nuts, etc., are loose. If they are loose, they should be tightened in time. In particular, the fastening bolts of the cutting tool must be ensured to be reliably fastened to prevent the tool from loosening during the cutting process, causing safety accidents or cutting quality problems.
Q7: How to replace the cutting tool of the pipe cutting machine?
A7: The steps for replacing the cutting tool are as follows:
Stop the equipment: First, turn off the power of the pipe-cutting machine and ensure that the equipment is in a completely stopped state to prevent accidents during the tool replacement process.
Loosen the tool fixing device: According to the structure of the equipment, find the fixing device of the cutting tool, usually some screws or clamping mechanisms. Use a suitable tool (such as a wrench) to loosen the fixing device and remove the old tool from the equipment.
Install the new tool: Install the new cutting tool on the equipment, and pay attention to the installation direction and position of the tool to be consistent with the original tool. After ensuring that the tool is firmly installed, use the tool to properly tighten the fixing device, but do not use excessive force to avoid damaging the tool or equipment parts.
Adjust the tool position and angle (if necessary): Some pipe cutters may need to fine-tune the position and angle of the tool to ensure the best cutting effect. The corresponding adjustments can be made according to the operating manual of the equipment, generally by adjusting the tool mount or other related parts.
Test the tool: After installation, turn on the power of the equipment and perform a dry run test to observe whether the tool is operating normally and whether there is any abnormal vibration or sound. If there is a problem, it should be checked and adjusted in time to ensure that the tool is installed correctly before performing the actual cutting operation.
Q8: How should the pipe cutter be maintained when it is not used for a long time?
A8: When the pipe cutter has not been used for a long time, the following maintenance measures should be taken:
Thoroughly clean the equipment: Before the equipment is shut down, thoroughly clean the equipment, including the body, workbench, cutting area, tool, and other parts, and remove all dust, oil, and debris.
Lubricate key parts: Fully lubricate the key lubrication parts of the equipment, such as guide rails, lead screws, transmission chains, gears, etc., and apply an appropriate amount of anti-rust oil or grease to prevent rust and wear.
Empty the water tank (if any): If the pipe-cutting machine is equipped with a cooling water tank, the water in the water tank should be drained to prevent water accumulation in the water tank from breeding bacteria or causing the water tank to rust. At the same time, clean the inside of the water tank to ensure that the water tank is clean.
Cover the equipment: Use a dust cover or plastic cloth to cover the equipment to prevent dust, debris, etc. from entering the equipment. At the same time, place the equipment in a dry and well-ventilated place to avoid damage to the equipment in a humid environment.
Power on and run regularly: To prevent the electrical system and electronic components of the equipment from being damaged by moisture, it is recommended to power on the equipment every once in a while (such as one month), and the running time is generally about 30 minutes to 1 hour. Power on can make the electrical components of the equipment heat up, remove moisture, and keep the equipment in good condition. Before powering on, check whether the electrical circuits and components of the equipment are normal to ensure safety.
IV. Other related issues
Q9: What materials can the pipe-cutting machine cut?
A9: The pipe-cutting machine can cut pipes of various materials, the common ones are:
Metal pipes: such as stainless steel pipes, steel pipes, copper pipes, aluminum pipes, etc. When cutting metal pipes of different materials, it is necessary to select appropriate cutting tools and parameters according to their hardness, toughness, and other characteristics.
Non-metal pipes: such as PVC pipes, PE pipes, PP pipes, acrylic pipes, etc. For non-metal pipes, the cutting methods and tools are also different. Generally, saw blade cutting or laser cutting is used to ensure cutting quality and efficiency.
Composite pipes: Some pipes made of multiple materials, such as aluminum-plastic composite pipes, can also be cut using corresponding pipe-cutting machines, but attention should be paid to the selection of cutting processes and parameters to avoid damaging the composite structure of the pipes.
Q10: How to choose a pipe-cutting machine that suits your needs?
A10: The following aspects can be considered when choosing a pipe-cutting machine that suits your needs:
Material and specifications of the pipe to be cut: According to the material of the pipe to be cut (such as metal, non-metal), pipe diameter range, wall thickness, and other factors, choose a pipe-cutting machine that can meet the cutting requirements. Different types of pipe-cutting machines have different applicable scopes for pipes. For example, some pipe-cutting machines are specially used for cutting thin-walled metal pipes, while others are suitable for cutting large-diameter non-metallic pipes.
Cutting accuracy requirements: If the cutting accuracy requirements are high, a pipe-cutting machine with a high-precision cutting function should be selected, such as equipment controlled by a CNC system and equipped with precision tools and measuring devices. At the same time, attention should be paid to indicators such as the repeat positioning accuracy and cutting size accuracy of the equipment.
Cutting efficiency requirements: According to the production scale and output requirements, the cutting efficiency of the required pipe-cutting machine is determined. High-efficiency pipe-cutting machines usually have faster cutting speeds and highly automated operating functions, but the price may be relatively high. The relationship between investment cost and production benefits needs to be considered comprehensively.
Budget constraints: The price of pipe-cutting machines varies depending on factors such as brand, model, and function. When choosing, you should screen according to your budget range, and be careful not to pursue low prices while ignoring the quality and performance of the equipment. You can choose cost-effective products within the budget range and compare the quotations and product features of different brands and suppliers.
Equipment reliability and after-sales service: Choose brands and manufacturers with good reputations and high reliability to ensure that the equipment can operate stably during use and reduce the probability of failure. At the same time, it is necessary to understand the after-sales service content provided by the manufacturer, such as whether the equipment installation and commissioning, training, maintenance, etc. are complete so that problems can be solved in time when the equipment has problems.
Other special needs: If there are special cutting requirements, such as cutting shape (such as special-shaped pipe cutting), cutting length precision control, automatic production line integration, etc., it is necessary to choose a pipe-cutting machine with corresponding functions or scalability. Some pipe-cutting machines can meet special needs by adding accessories or upgrading software. When choosing, you can consult the manufacturer or supplier to understand the relevant situation.
Q11: How long is the service life of a pipe-cutting machine?
A11: The service life of a pipe-cutting machine is affected by many factors. Generally speaking, under normal use and reasonable maintenance, its service life can reach 8-15 years or even longer. The following are some of the main factors affecting the service life of a pipe-cutting machine:
Equipment quality: High-quality pipe-cutting machines have higher standards in manufacturing processes, material selection, and component quality. Their overall performance and reliability are better, and their service life is relatively long. Buying equipment from well-known brands with a good reputation usually provides more reliable quality assurance.
Frequency and intensity of use: The frequency and intensity of use of the equipment are important factors affecting its lifespan. If the pipe cutter runs at a high load for a long time, the wear of each component will accelerate, thus shortening its service life. On the contrary, equipment with low frequency of use and moderate work intensity may have a relatively longer lifespan.
Maintenance: Regular and standardized maintenance is the key to extending the service life of the pipe cutter. Good maintenance includes cleaning, lubrication, inspection, adjustment, replacement of wearing parts, etc., which can timely discover and solve potential problems of the equipment, keep the equipment in good operating condition, reduce the probability of failure, and thus extend the service life of the equipment.
Working environment: The working environment of the pipe cutter will also affect its lifespan. If the working environment is harsh, such as high temperature, high humidity, dust, corrosive gas, etc., it will accelerate the aging and corrosion of the equipment and reduce the performance and life of the equipment. Therefore, try to provide a suitable working environment for the equipment. If necessary, protective measures can be taken, such as installing air conditioners, dehumidifiers, air purifiers, etc.
Operator skills and operating specifications: The skill level and degree of operating specifications of the operator will also affect the lifespan of the pipe cutter. Correct operation methods and good operating habits can reduce accidental damage and failure of equipment. Operators should receive professional training and be familiar with the operating procedures and performance characteristics of the equipment to avoid equipment damage caused by misoperation.
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